Maintaining industrial equipment powered by diesel engines is crucial for ensuring their longevity and efficient performance. Committing to a regular diesel service not only helps in preventing unexpected breakdowns (which can be costly and very inconvenient!) but also maximises the efficiency and lifespan of the machinery. So, how often should you undertake a diesel service?
The frequency of a diesel service depends on a few different factors, including the type of machinery being used, the operating environment, and the intensity of use. Generally, diesel engines in industrial settings should take the following into consideration when setting the maintenance schedule:
Manufacturer’s Recommendations
Typically, manufacturers suggest conducting a diesel service every 250 to 500 operating hours – however, always refer to the equipment manufacturer’s guidelines for service intervals as these may vary. For every engine that DEUTZ sells, there’s a user manual and service schedule included. These recommendations are based on extensive testing and will provide a reliable baseline for maintenance schedules for you to follow.
Operational Hours
Regular maintenance should be performed based on the number of hours the equipment has been in operation. For example, heavy-duty machinery that runs continuously may require servicing every 250 hours, while equipment with lighter use might extend to 500 hours.
Environmental Factors
The operating environment significantly impacts the frequency of diesel servicing. Equipment used in harsh conditions, such as dusty or humid environments, may require more frequent servicing to prevent contamination and wear. Alternatively, machinery operating in cleaner environments might adhere to the standard intervals.
Operating Liquid Quality
The quality of operating liquid l used can severely affect the maintenance schedule. Whether it is oil, cooling system conditioner or additives, poor-quality fuel can lead to clogging and increased wear, which means more frequent servicing will be needed. DEUTZ has spent many years on researching and developing the best fluids for your engines to prolong their life and keep them operating at peak performance. Using high-quality, clean fuel can help extend service intervals and improve engine performance.
Regular diesel servicing is essential for maintaining the efficiency, reliability, and longevity of industrial equipment. By adhering to manufacturer recommendations, considering operational hours, accounting for environmental factors, and using high-quality fuel, you can establish an effective maintenance schedule that will ensure a smoother, more efficient experience.
For DEUTZ engine services, contact one of our authorised dealers for assistance. You can find a dealer here.